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Fertilizer International 506 Jan-Feb 2022

31 January 2022

Optimising phosphate production

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PROCESS TECHNOLOGY

Optimising phosphate production

JESA
Materials of Construction
Phosphate Rock
Phosphoric Acid
Prayon
Production
Worley

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Morocco’s phosphate drive

OCP’s recent award of a contract to Worley Chemetics for three new greenfield sulphuric acid plants has confirmed the phosphate giant’s plans for its new Mzinda Phosphate Hub in Morocco, one of the largest investments in new phosphate capacity anywhere in the world over the next few years. It is part of a number of new investments under way in Morocco as OCP continues to expand its already considerable phosphate facilities. Three new fertilizer lines came onstream at Jorf Lasfar in 2023 and 2024, each with a capacity of 1 million t/a of diammonium phosphate (DAP). The Mzinda mega-project will add another 4 million t/a of triple superphosphate (TSP) capacity by around 2028-29, and will relieve some of the issues that OCP has in importing ammonia for DAP production, as TSP only requires phosphate rock and phosphoric acid. There is also an additional 1 million t/a of TSP capacity under construction at Jorf Lasfar, which is expected to be completed next year, and OCP also announced last year that it would build an integrated purified phosphoric acid (PPA) plant at Jorf Lasfar. The first phase of the project consists of 200,000 t/a of P2 O5 pretreated phosphoric acid capacity, 100,000 t/a (P2 O5 ) of PPA capacity, and 100,000 t/a of technical MAP (tMAP) capacity. The site will also be home to downstream production of phosphate salts and lithium iron phosphate (LFP) capacities. The initial plants will be delivered starting in mid-2026, carrying through into 2029, constructed in conjunction with JESA, a joint venture between OCP and Worley.

SWIFT – a fluorine management game changer?

The newly-patented SWIFT process is designed to sequester fluorine at phosphoric acid plants in an environmentally responsible way. It can also offset the costs of fluorine management by generating a saleable dicalcium phosphate (DCP) end-product as an additional revenue stream. A number of capex and opex advantages provide the SWIFT process with highly favourable economics, as James Byrd of JESA Technologies explains.

Sulphuric Acid News Roundup

Dundee Precious Metals says that it has sold the Tsumeb smelter, including all associated assets and liabilities, to China’s Sinomine Resources Group for $49 million. Sinomine Resources Group is a Chinese company founded in 1999. Its main business and operations cover four segments: EV-lithium material development and utilisation, rare and light minerals (caesium and rubidium) development and application, geo-tech services and mining property development. Dundee Precious Metals will transfer all assets debt-free and cash-free, subject to normal working capital adjustments. The transaction is subject to customary closing conditions, including approval under the Namibia Competition Act and approvals required from Chinese regulatory authorities for overseas investments, and is expected to close in Q3 2024.

CRU Phosphates 2024

More than 370 delegates from over 150 companies and 40 countries gathered at the Hilton Warsaw City Hotel, Warsaw, Poland, 26-28 February, for CRU’s Phosphates 2024 conference.

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