Tag: Catalyst

SunGas Renewables Inc. has formed a new subsidiary, Beaver Lake Renewable Energy, LLC (BLRE), to construct a new green methanol production facility in central Louisiana. The project will have a capacity of 400,000 t/a of green methanol, using gasified biomass, specifically wood fibre from local, sustainably-managed forests as feedstock. The methanol will have a negative carbon intensity through sequestration of the nearly 1.0 million t/a of carbon dioxide produced by the project, which will be executed by Denbury Carbon Solutions. The methanol will then be used as a clean marine fuel by A.P. Moller–Maersk, which is building a fleet of methanol-powered container vessels.

Venkat Pattabathula , a member of the AIChE Ammonia Safety Committee, reports on the American Institute of Chemical Engineers’ Safety in Ammonia Plants and Related Facilities Symposium, held in Munich, Germany, from 20-24 August 2023.

Large-scale ammonia cracking for conversion of ammonia to hydrogen is a proven technology with decades of industrial experience. Topsoe shares its experience within ammonia cracking and presents an improved and highly energy-efficient (96%) ammonia cracking technology, H2Retake™ , developed based on Topsoe’s proven technology and industrial experience.

With the aid of a rigorous kinetic model for TGU hydrogenation reactors, incorporating catalyst deactivation mechanisms, designers and operators can forecast the life expectancy of reactor catalyst beds.

Comprimo and Ametek now offer the Analyser Air Control Technology (2ACT) Solution to the industry in which the information for the SRU air control is available 6-7 minutes earlier with the installation of an acid gas feed analyser-based feed forward control. This improvement to conventional SRU combustion air control systems enables operating companies to control their assets closer to design capacity at higher recovery efficiency and with fewer unscheduled outages.

The world’s transition toward the use of hydrogen and ammonia as clean energy and fuel sources will depend upon production technologies that are affordable, scalable, and meet net zero carbon targets. 8 Rivers recently introduced8 RH2 , a groundbreaking solution that offers world-leading efficiency in hydrogen production and captures over 99% of CO2 emissions. Maulik Shelat of 8 Rivers provides an overview of the technology with a comparison to other low-carbon hydrogen production technologies.

Although the nitric acid industry has an extensive history dating back centuries, nitric acid production continues to be a dynamic process with bespoke system solutions necessary per plant rather than a one size fits all. Kate Cardonne of Johnson Matthey discusses strategies to balance the cost and performance in nitric acid production.

Highly efficient ammonia synthesis and subsequent cracking to hydrogen are key processes in the transition to the green hydrogen economy. Catalysts play an important role in the ammonia cracking process. Clariant offers both nickel and precious metal catalysts for this application and research on robust catalysts that allow lower temperatures for increased energy efficiency is ongoing.

Sulphur dust is one of the greatest hazards when producing and handling solid sulphur, and methods for its suppression are vitally important to prevent fire and explosion.

In 2019 Topsoe launched its ClearView™ technology for WSA and SNOx sulphuric acid plants. ClearView™ is a revolutionary process health monitoring software solution to help sulphuric acid plant operators ensure plants run better, more stable and with less downtime. Now, three years later, ClearView™ has been successfully implemented at two WSA plants and several other chemical plants of Topsoe’s design, with many others in the pipeline. This article focuses on the results and learnings from the first implementation of ClearView™ at a new WSA plant at Anglo American Platinum’s Polokwane smelter in South Africa.