Dr MP Sukumaran Nair, policy analyst and director of the Centre for Green Technology & Management in Cochin, India, discusses the ways that digitisation is improving fertilizer plant operation.
This year has been one of the stranger ones in my life, and I’m sure yours as well. Looking back from the perspective of late October 2020, I had no idea at the start of the year how much time I was going to be spending in my study rather than in the office or a hotel! Covid has forced major lifestyle changes upon all of us this year, and it has definitely accelerated some trends that were already making themselves felt, but which have suddenly become a major part of our forced adaptation to strange times. I haven’t used cash since March, for example, except at one stubborn local takeaway that can’t take contactless payments. Perhaps the greatest of these changes has been enforced remote working, and that has meant looking at digital technologies and the way we can use them. Even those of us who are, shall we say, not digital natives or early adopters, have had to become intimate with both the potential and the pitfalls of Zoom, Teams and all of the rest.
By harnessing the power of real-time data and exploiting the opportunities provided by digital solutions plant owners can achieve greater plant efficiency and reliability. In this article Stamicarbon shows the benefits of the Stami Digital Plant Optimiser for urea plants, OnPoint Digital Solutions provides a case study on optimising primary reformer heater operations using Smart Combustion™ , TOYO provides an update on its digital transformation service DX-PLANT® and thyssenkrupp Industrial Solutions provides examples of how digital solutions can be used to improve plant operation.
A look back at some of the major events of 2020 for the nitrogen and syngas-based industries, as well as a look forward as to how 2021 might look.
Maire Tecnimont subsidiary Tecnimont SpA has finalised its $350 million EPC contract with Egypt Hydrocarbon Corp. (EHC) for the construction of a new ammonia plant at Ain Sokhna. The preliminary contract was announced in September last year. The contract for the plant, which will produce 1,320 t/d of ammonia, also includes extensive utilities and offsite facilities. Project completion is scheduled for 36 months from the effective contract date, which will be triggered by financial closure of the project. Project finance is being arranged by the Italian export credit agency SACE and the US EXIM Bank. The ammonia will be used to feed an ammonium nitrate plant, already existing and in operation in the same industrial facility, also owned by EHC.
As the industrial value chain for fertilizers and their raw materials manages its way through the unprecedented global Covid-19 pandemic, Metso Outotec’s Hannes Storch, Collin Bartlett & Marcus Runkel reflect on the range of digital tools installed by the company at its industrial reference plants globally.
As existing facilities grow older, service requirements increase. Equipment needs to be low maintenance and back in operation quickly after service and repair. Technology licensors are expanding their technical services with new digital tools, using digitalised expertise with real time insights and data driven analytics to boost chemical production and ensure that equipment operates reliably and efficiently, while maintaining product quality.
Digitalisation and the analysis of big data are playing an increasing role in fertilizer production. Innovative digital and cloud-based services are being offered by a range of technology companies, including Casale, tkIS, Topsoe and TOYO.