Honeywell UOP’s nViro Hydro process provides an alternative solution to conventional hydroprocessing waste treatment utilising a sulphur recovery unit and tail gas treating unit. Janet Ruettiger of Honeywell UOP discusses the benefits of nViro Hydro which include improved operational efficiency, creating a new revenue stream and reduced capital outlays, operating expenses and water use.
Metso is launching an advanced sustainable battery black mass recycling process as part of its battery minerals technology offering, which covers concentration and hydrometallurgical processing as well as related services. Demand for battery minerals is increasing sharply with the ongoing transition to clean energy sources. An electric car battery weighs approximately 200 kg. Recycling of black mass from batteries with Metso’s process can reduce up to 60% of embedded carbon compared to use of virgin materials and enables the treatment of mechanically separated and shredded batteries for recovering battery raw materials like nickel, cobalt, and lithium, as well as manganese and copper.
There is a growing skills gap in the sulphur industry due to the changing nature of the workforce. The traditional ways of doing things are no longer working effectively. Knowledge is lost with retiring subject matter experts (SMEs) and other experienced operations staff leaving a reducing pool of SMEs. In this article a case study reviews how knowledge automation solved the skills gap in a sulphur recovery unit at a major US refinery.
Kazakhstan’s oil and condensate output increased by 7% from 1.79 million bbl/d to 1.92 million bbl/d in early June after sour gas reinjection operations resumed at the Kashagan offshore oil and gas development following a recent outage, according to the Kazkah Energy Ministry. Reinjection of sour gas into two wells resumed on 8th June, enabling operator the North Caspian Operating Company (NCOC) to boost oil and condensate production at a large artificial island in Kazakhstan’s Caspian Sea waters. Reinjection was paused on May 20th following the detection of sour gas during routine sampling and a subsequent integrity test. Kashagan normally produces about 300,000 barrels of oil per day. Kazakhstan expects Kashsgan to raise oil production this year to 18.2 million t/a from 12.7 million t/a in 2022.
In 2019 Topsoe launched its ClearView™ technology for WSA and SNOx sulphuric acid plants. ClearView™ is a revolutionary process health monitoring software solution to help sulphuric acid plant operators ensure plants run better, more stable and with less downtime. Now, three years later, ClearView™ has been successfully implemented at two WSA plants and several other chemical plants of Topsoe’s design, with many others in the pipeline. This article focuses on the results and learnings from the first implementation of ClearView™ at a new WSA plant at Anglo American Platinum’s Polokwane smelter in South Africa.
Inshan S Mohammed of Sulfur Recovery Engineering shares the lessons learned from an emergency shutdown of an MCRC sulphur recovery unit in the middle of a cold Canadian winter where temperatures can be -30°C.
Liquid fuels will be with us for decades to come, but refiners will be pushed to decarbonise their activities, via greater use of biofuels, and green/blue hydrogen use.
Mathijs Sijpkes, Nuria Pascual Vasco and Jan Hermans of Sulphurnet discuss the importance of a whole life cycle cost analysis at the conceptual design phase when making investment decisions about new sulphur processing facilities.
CO2 emission abatement strategies have become increasingly important as the world strives to combat global climate change. Mahin Rameshni and Stephen Santo of Rameshni & Associates Technology & Engineering (RATE USA) discuss carbon capture options available for sulphur recovery units.
The refurbishment and modernisation of fertilizer plants offers the opportunity to reduce operating costs, raise production capacity, improve energy efficiency and cut emissions.