Tag: KBR

The International Fertilizer Association (IFA) has signed a memorandum of understanding with the United Nations Food and Agriculture Organisation (FAO) over collaboration to support the FAO’s vision of transformative change and innovation in agriculture. Svein Tore Holsether, IFA Chair, signed the agreement at a live virtual signing in December together with FAO deputy director general Beth Bechdol. The agreement outlines collaboration to further shared goals and objectives with regard to the promotion of sustainable food and agriculture. Both parties will work together to raise awareness about the International Code of Conduct for the Sustainable Use and Management of Fertilizers (Fertilizer Code), promote education and knowledge transfer and continue their successful collaboration on fertilizer statistics.

Rapidly escalating natural gas prices forced plant closures across Europe during September. Worst affected was the UK, where a fire at a cross-Channel electricity cable and low output from wind energy has, combined with low domestic storage capacity led to a surge in demand for gas for power stations and wholesale gas prices reached a record 350 pence per therm (equivalent to $46/ MMBtu) in October. On September 15th, CF Industries announced that it was halting operations at both its Billingham and Ince fertilizer plans due to high gas prices. Although ammonia prices have also risen, they have not kept pace with gas price rises, and there is a limit to what farmers could be expected to pay. CF CEO Anthony Will said: “$900 is the gas cost in a tonne of ammonia and the last trade in the ammonia market that was done was $700 a tonne”. As these plants supply most of the UK’s carbon dioxide for food and drink manufacture, the government said it would provide “limited financial support” to keep the Billingham plant operational, and that plant re-started on September 21st. Meanwhile, BASF closed its Antwerp and Ludwigshafen plants in Belgium and Germany due to what the company called “extremely challenging” economics. Fertiberia ceased production at its Palos de la Frontera site in Spain, and Puertellano remained down for scheduled maintenance. Yara shut 40% of its European ammonia production in September, and OCI partially closed its Geleen plant in the Netherlands. Achema in Lithuania decided against restarting its ammonia plant following maintenance in August, and OPZ in Ukraine shut one ammonia line at Odessa, with Ostchem and DniproAzot likely to follow. Borealis in Austria also reduced production.

OCI subsidiary Fertiglobe says that it has partnered with the Abu Dhabi National Oil Company (ADNOC), to enable the sale by ADNOC of the first cargo of blue ammonia to Itochu in Japan, for use in fertilizer production. Fertiglobe, a 58% − 42% partnership between OCI and ADNOC respectively, will produce the blue ammonia at its Fertil plant at Ruwais in Abu Dhabi for delivery to ADNOC’s customers in Japan. This represent the first production milestone of a planned scale-up of blue ammonia production capabilities in Abu Dhabi, which is expected to include a low-cost debottlenecking program at Fertil. In addition, it was announced in June that Fertiglobe will join ADNOC and sovereign wealth fund ADQ as a partner in a new world-scale 1.0 million t/a blue ammonia project at Ta’Ziz in Ruwais, subject to regulatory approvals. The design contract for this project has been awarded, with a final investment decision expected in 2022 and start-up targeted for 2025. A feasibility study was also agreed in July betweenh the state-owned Japan Oil, Gas and Metals National Corp. (Jogmec), Inpex and JERA as well as ADNOC to explore the possibility of producing 1.0 million t/a of blue ammonia in Abu Dhabi and transporting it to Japan.

India’s power and renewable energy minister RK Singh has placed draft plans before the cabinet for the country’s refining and fertilizer sectors to switch to renewable ‘green’ hydrogen feeds. Other energy intensive sectors such as steel and transport are likely to follow. The policy suggests that refiners must have 10% of their hydrogen consumption generated from renewable electricity by the end of financial year 2023-24, rising to 25% by 2030. The comparable figures for ammonia/urea production are 5% and 20%, respectively. India is pursuing some of the world’s most ambitious renewable energy targets of 175 GW of renewable energy capacity by the end of 2022 and 450 GW by 2030.

The continuing spread of alkylation technology and the preference for the sulphuric acid route are leading to increased demand for acid in refineries.

We highlight the large-scale nitrogen projects that are currently under development across the globe – with a focus on ammonia and urea technology licensors and engineering contractors.

What lessons can be learnt from the successful commissioning and start-up of major fertilizer industry construction projects? Recent case studies from the nitrogen, phosphate and potash industries provide some interesting answers.

Ammonia synthesis catalysts have long lives and catalyst replacement is an infrequent activity. Many people will go through their careers in the ammonia industry without ever having to replace a synthesis catalyst and the infrequent nature of catalyst replacement means that many plants may not have direct experience of this activity. Ammonia synthesis catalyst can present a range of hazards throughout the replacement process, from transport through loading, reduction, start-up, shutdown and discharge, but the good practice illustrated in this article, and collaboration between catalyst suppliers and end users can ensure safe and successful catalyst changeouts.

Because of the ongoing pandemic, this year’s CRU Nitrogen + Syngas conference was held as a ‘virtual’ event, in early March 2021.

We highlight recent advances in ammonia and dust scrubbing systems for urea plants from Stamicarbon, thyssenkrupp Industrial Solutions and Toyo Engineering Corporation.