Tag: Metso

The sulphuric acid process is virtually carbon free and, as such, it is important to consider the energy requirements of the associated industrial complex before deciding upon what form the energy should be exported from the acid plant. In this article, Stefan Braeuner, Stefan Mohsler and Anne Mohsler of Metso Outotec use case studies to exemplify the need to fully analyse the local conditions at site before a decision is taken on a specific flowsheet.

Arafura Rare Earths Ltd has awarded Worley subsidiary Chemetics Inc the contract to install Chemetics CORE-SO2™ sulphuric acid technology at its Nolans Project in the Northern Territory of Australia. The scope of the contract is to deliver the detailed engineering and supply of the sulphuric acid plant plus associated oxygen plant on a lump sum basis. The acid plant at Arafura’s Nolans Project will be designed to meet future emission performance and clean energy transition goals, utilising CORE-SO2’s high turndown capability and the potential to idle the plant while keeping the catalyst warm for extended periods of time, allowing the acid plant to operate with 95% reduced SO 2 emissions when compared to traditional double contact double absorption (DCDA) plants. High pressure steam production within the process will allow CO 2 - free electrical power to be generated. By removing the use of a diesel or natural gas start-up burner, further greenhouse gas emissions will be prevented.

CRU Events will convene the 2023 Phosphates International Conference & Exhibition in Istanbul at the Hilton Bomonti Hotel, 27 February to 1 March.

Almalyk Mining and Metallurgical Company (AMMC) has awarded Metso Outotec a euro 70 million order for the delivery of two sulphuric acid plants to be built for AMMC’s zinc roasting facility in Almalyk, Uzbekistan. Metso Outotec’s scope of delivery includes the design and delivery of Planet Positive equipment for two gas cleaning and sulphuric acid plants, which will process all off-gases from the zinc roasters into industrial-grade sulphuric acid. In addition, Metso Outotec will deliver utility facilities, such as a common cooling tower system and a common air compressor system.

The energy transition has already commenced and while sulphuric acid production is already virtually carbon free, there will likely still be impacts on the sulphuric acid industry resulting from this energy transformation. Hannes Storch, Shailesh Chandrol, Collin Bartlett and Jens Kleiber of Metso Outotec present their view on a roadmap to sustainability, preparing for energy transition in the sulphuric acid industry through permanent product development, digitalisation and new technologies.

In its final report on the June 2019 explosion and fire at Philadelphia Energy Solutions in southwest Philadelphia, the US Chemical Safety Board has said that US refineries need to strengthen their safeguards surrounding the use of hydrofluoric acid, and has also recommended that the US Environmental Protection Agency take steps to improve its oversight of the chemical, which is used as an alkylation agent.

A report on CRU’s annual Sulphur + Sulphuric Acid conference, which returned to being face to face meeting at the end of October 2022.

After two years of virtual events, the CRU Sulphur + Sulphuric Acid 2022 Conference & Exhibition will return to an in-person event at the World Forum, The Hague, 24-26 October 2022. CRU will be welcoming the global sulphur and sulphuric acid community to this premier annual event for networking and essential updates on the markets and technical developments that are influencing the industry.

Saudi Arabia’s Ras Al-Khair Industrial City has signed an industrial land agreement with local firm Gulf Copper to develop a copper smelting and casting plant at an investment $319.30 million. The project would be developed on a plot spanning more than 250,000 square metres in the industrial city. No construction timelines were given. The Saudi government has previously signed agreements with Trafigura and Saudi-based Modern Mineral Holding to develop a 400,000 t/a copper smelter at Ras Al Khair which would also include 200,000 t/a of zinc and 55,000 t/a of lead smelter capacity at a projected cost of $2.8 billion.

Condensate formation in sulphuric acid plants can cause severe corrosion problems leading to high maintenance and plant downtime. Santhosh S . of Metso Outotec discusses the importance of carrying out regular monitoring and maintaining accurate and detailed data about condensate to increase equipment life and avoid downtime. Different sources of condensate formation in the plant are discussed as well as the typical locations in the plant where the condensates end up.