How does an engineering company complete the basic and detailed engineering for a phosphoric acid plant – and provide the full design for the off-site sections and utilities? Jan Tytgat, De Smet Agro’s Process Engineering Manager, explains an approach based on partnership with the technology licensor and client that combines engineering expertise with experience.
Morocco’s OCP is continuing to expand its phosphate fertilizer production capacity. This includes the construction of new sulphur-burning acid capacity to support phosphate production and provide carbon-free power.
Fertilizer International presents a global round-up of phosphate rock, phosphoric acid and finished phosphates projects.
Evaporation and crystallisation are widely used throughout the fertilizer industry. These powerful production processes are helping fertilizer manufacturers diversify their product portfolios, improve profitability and meet sustainability goals.
Bedeschi has been awarded a contract by Tecnicas Reunidas and Wison Engineering for the engineering and supply of new sulphur-handling equipment. Tecnicas Reunidas and Wison Engineering are working in a 70-30 joint venture partnership on the North Field Expansion Project (NFXP) Sulphur Project, which forms part of the overall Qatar North Field Expansion Project. Last year were awarded a $600 million contract to process and export sulphur from the projected expansion of the liquefied natural gas (LNG) facilities in Ras Laffan Industrial City. The new sulphur plant will have the capacity to process an average of 5,000 t/d of molten sulphur.
Mathijs Sijpkes, Nuria Pascual Vasco and Jan Hermans of Sulphurnet discuss the importance of a whole life cycle cost analysis at the conceptual design phase when making investment decisions about new sulphur processing facilities.
By recovering waste heat as process steam or electrical energy, technologies are available that can help sulphuric acid plants meet their energy goals. Colin Shore of Elessent Clean Technologies discusses how MECS® HRS™ technology can offer a sustainable solution to enhance sulphuric acid plant performance, while lowering its carbon emissions.
Most inspection personnel are familiar with the symptoms of process-related issues; however, they often lack an understanding of the root causes of water-related issues. In this article L. Huchler of MarTech Systems and E. Nasato of Nasato Consulting provide insight about early warning signs of common water-related failures in steam generators and sulphur condensers, proactive monitoring practices, practical operating strategies, options for corrective actions, reminders about robust water-side design and reminders about the challenges of prematurely destroying evidence by prioritising cleaning over diagnostic efforts during turnaround activities.
The economic conversion of phosphogypsum waste into a valuable product has been pursued for decades. Although phosphogypsum is still generally disposed of as waste, industry attitudes are changing and greater use of phosphogypsum will be expected in a circular economy.
Developments in sulphuric acid technology and engineering know-how are highlighted by recent project case studies from DuPont Clean Technologies, Metso Outotec and thyssenkrupp Uhde.