Tag: RATE

Almalyk Mining and Metallurgical Company (AMMC) has awarded Metso Outotec a euro 70 million order for the delivery of two sulphuric acid plants to be built for AMMC’s zinc roasting facility in Almalyk, Uzbekistan. Metso Outotec’s scope of delivery includes the design and delivery of Planet Positive equipment for two gas cleaning and sulphuric acid plants, which will process all off-gases from the zinc roasters into industrial-grade sulphuric acid. In addition, Metso Outotec will deliver utility facilities, such as a common cooling tower system and a common air compressor system.

Last year attention was drawn to the potential for large scale decarbonisation to leave the world short of the key resources of sulphur, and hence sulphuric acid. But is there a global sulphur shortage on the distant horizon?

The world has seen a number of hydrogen explosions in double absorption plants mostly in the intermediate absorption tower (IAT). To review this increase and to determine the causes, an International Hydrogen Safety Workgroup was formed including major acid plant contractors, major acid producers, and consultants in the sulphuric acid arena. Workgroup member Rick Davis of Davis & Associates Consulting explores some of the findings.

CO2 emission abatement strategies have become increasingly important as the world strives to combat global climate change. Mahin Rameshni and Stephen Santo of Rameshni & Associates Technology & Engineering (RATE USA) discuss carbon capture options available for sulphur recovery units.

Sulphur run-down lines are typically sized by referencing past projects and ‘rules of thumb’. Very little analysis is performed to identify the impacts of slope, fittings, valves, etc. It is critical to maintain an open vapour path from the condenser to the sealing device. CSI has observed problems in the field which appear to be caused by undersized run-down lines. CSI developed a method of predicting the liquid level in a run-down line that considers the most common elements. This was accomplished by building a full-scale model of a run-down line that evaluated pipe NPS, pipe slope, rod-out-cross elbows, rod-out cross elevation drops, and liquid viscosity. This article* presents the testing and development of the predictive method as well as the predictive method itself.

Due to the inherent nature of the renewable power, sizing eSyngas plants powered with renewable energy brings complexity normally not faced by natural gas-based facilities. In this article, Dr Raimon Marin and Dr Solomos Georgiou of AFRY discuss the application of AFRY’s state-of-the-art modelling tool to optimise the size and production of a green hydrogen system and a green ammonia plant based on given renewable power profiles and their associated variability (e.g., hourly, daily, seasonally, and annually).

Fulcrum BioEnergy says that it has successfully produced low-carbon synthetic crude oil using landfill waste as a feedstock at its Sierra BioFuels Plant, the world’s first commercial-scale landfill waste-to-fuels plant. Located outside of Reno, Nevada, Sierra will produce approximately 11 million gallons of renewable, low-carbon transportation fuels each year from approximately 175,000 t/a of landfill waste.

Market Insight courtesy of Argus Media

Fertilizer International presents a global round-up of current potash projects.

The International Fertiliser Society (IFS) has launched FerTechInform, a comprehensive online technical resource for fertilizer production. The new digital resource combines an information knowledge base with an interactive forum for users. IFS Secretary Steve Hallam explains how it works, who it is for, and why it came into being.