Tag: Refinery

The 2030 greenhouse gas emission reduction goals in the European Union are driving oil and gas producers to reduce CO2 emissions wherever possible. This extends to even the incinerator attached to a sulphur recovery unit (SRU). In this article Sulphur Experts review the role of the incinerator, how the three most common European TGUs each affect the demand on the incinerator itself, and the potential reduction in CO2 emissions for a generic facility of each type.

This troubleshooting case study describes an incident at one of the sulphur recovery units at BPCL Kochi Refinery, India. Following a maintenance turnaround of the unit in 2022, unusually high H2 S and SO2 were observed at the outlet of the Claus section. This created an additional load on the tail gas reactor, which led to frequent plugging in the quench column and frequent outages in the tail gas unit, creating environmental and reliability issues in the unit. The activities to identify the root cause of the incident are described and the measures to solve the problem are shared.

Transporting sulphur as a dry bulk solid can lead to it breaking into small particles which create dust. Over the years, various forming processes have been developed to try and minimise dust formation and produce the strongest, most resilient formed sulphur particles.

The refining industry continues to pivot towards Asia, with knock-on effects for sulphur output.

While the events of the past few years have been difficult for Europe on many fronts, including a wholesale realignment of its energy sources with the restriction of access to Russian oil and gas, the effect on Europe’s sulphur production seems likely to be just as profound.

Sulphur Experts outline the steps required to determine optimised SRU incinerator operating conditions. Although a proper determination of the ideal SRU incinerator operating conditions for any given facility is complicated by a combination of inconsistent permitting standards and poor understanding of the role of the SRU incinerator, the payoff for incinerator optimisation is a significant decrease in natural gas usage with corresponding savings in operating costs, a decrease in CO2 emissions, and a simultaneous reduction in NOx and SO3 emissions.

Small quantities of sulphur in a refinery or gas feed can present challenges for conventional large scale sulphur recovery techniques.

CITGO Petroleum Corporation has named Dennis Willig as the company’s new Vice President of Refining, where he will oversee operations at the company’s three refineries located in Lake Charles, Louisiana.; Lemont, Illinois; and Corpus Christi, Texas. Willig most recently served as Vice President and General Manager of the Corpus Christi Refinery, and prior to that was the Vice President and General Manager of the Lemont Refinery, where he spent the majority of his 28-year career with CITGO. Replacing Willig as the new Vice President and General Manager Corpus Christi Refinery is Ryan Vining , who spent the last 24 years at the CITGO Lake Charles Refinery, most recently as General Manager Operations, Maintenance and Reliability. Both appointments are effective from February 1st, 2024.

Honeywell UOP’s nViro Hydro process provides an alternative solution to conventional hydroprocessing waste treatment utilising a sulphur recovery unit and tail gas treating unit. Janet Ruettiger of Honeywell UOP discusses the benefits of nViro Hydro which include improved operational efficiency, creating a new revenue stream and reduced capital outlays, operating expenses and water use.

Arianne Phosphate says that Mark Edinger will be joining the company as an advisor. Edinger is a 15-year veteran of Nutrien Ltd. and its predecessor (Potash Corporation of Saskatchewan) having most recently served as Director of Phosphate Commercial and Product Management Teams, with responsibility for the global marketing of Nutrien’s phosphate product lines.