Sulphur prices keep on climbing. A quick check as I was writing this showed some indicators above $600/t, around four times what they were last year. As the title of this editorial suggests, what goes up must of course eventually come back down, but of course as always the question is: when?
EuroChem has made a binding offer for Borealis Group’s fertilizer, melamine and technical nitrogen business.
Meena Chauhan, Head of Sulphur and Sulphuric Acid Research, Argus Media, assesses price trends and the market outlook for sulphur.
German slurry handling specialist Vogelsang has just launched a new acidification technology which it claims will reduce ammonia emissions from agriculture, reducing up to 70% of ammonia to nutrient rich ammonium. Its new SyreN technology is an onboard sulphuric acid dosing system for tractors that treats slurry or digestate as it is applied to the land. It uses a front-linkage mounted unit to carry the acid, which also improves tractor weight distribution. The acid is dosed when the organic fertiliser is fed to the applicator, with a pH regulator automatically controlling and adjusting the flow. Nitrogen uptake of organic fertilizer is also increased by up to 1/3 as the ammonium is more easily metabolised by the soil. Results from a study in Germany showed that the acidifying slurry increased crop yield by up to 20%. The sulphur contained in the acid also becomes available to the plants as sulphate after spreading, eliminating the need for an additional pass over the field to administer a supplementary sulphur fertiliser, such as ammonium sulphate nitrate. At approximately 30 kg/ha, the amount of sulphur introduced into the crop with the SyreN system corresponds to the average amount of sulphur that is already applied to crops in the course of a growing season.
With climate change looming there is an increased focus on reducing the environmental footprint of the production of fertilizers. The use of renewable energy/green hydrogen is one way to make the fertilizer industry more environmentally sustainable. In this article, Rene Dijkstra of Chemetics introduces the Green Fertilizer Complex. This practical solution integrates an oxygen-based sulphuric acid plant using the Chemetics’ patented CORE-SO2™ process with a green hydrogen and ammonia facility to deliver low cost, low emission, and carbon-free phosphate (MAP/DAP) and/or sulphate (AMS) based ammonia fertilizers.
A shortages of highly pure nickel is driving major new investment in high pressure acid leaching plants, especially in Indonesia, with a significant impact upon sulphuric acid and sulphur demand.
A sulphuric acid plant forms critical material and energy interfaces with other plants in several different types of chemical and metallurgical complexes. Shailesh Sampat of SNC-Lavalin discusses how the acid plant design is customised to match the product mix and the energy requirements of the complex to provide the optimum solution for energy and material requirements.
Ricardo L. Sepulveda of PegasusTSI reviews options to decrease the CO2 footprint of a fertilizer industrial complex and illustrates the technical and economic feasibility of utilising clean energy from a sulphuric acid plant in a fertilizer complex to produce green hydrogen, which in turn can be used to produce green methanol or green ammonia.
Developments in the Russia-Ukraine conflict is going to be a key influence for the sulphur market through the year. The potential loss of Russian sulphur to key import markets such as North Africa and Latin America is likely to lead to trade flows increasing to these regions from the Middle East and North America.
Stamicarbon offers advanced scrubbing technologies for fertilizer granulation plants and prilling towers. This article describes the technology and experience with the second operational MMV scrubber, which is installed at the Dakota Gasification Company’s (DGC) urea granulation plant, and highlights the successful pilot test with its JV scrubbing technology.