
Enhancing sulphuric acid production
In this case study, CS Combustion Solutions presents a comprehensive strategy for the capacity enhancement and optimisation of a sulphuric acid plant that was facing several operational challenges.
In this case study, CS Combustion Solutions presents a comprehensive strategy for the capacity enhancement and optimisation of a sulphuric acid plant that was facing several operational challenges.
China’s acid production continues to grow as new smelters come on-stream. But high domestic demand from phosphate production as export restrictions are lifted and a shortage of copper concentrate may limit the potential for acid exports.
Optical gas imaging technology, enhanced by artificial intelligence, offers a groundbreaking approach to monitoring SO2 emissions in real time. Andrés Russu of SENSIA introduces SENSIA’s RedLook solution which offers fully autonomous, 24/7 continuous monitoring of SO2 leaks, providing industries with the tools they need to maintain environmental integrity and operational safety.
Representatives from across the global sulphur and sour gas community convened in Abu Dhabi from 20 to 23 May to discuss and debate the key strategic themes that are driving the industry. The Middle East Sulphur Conference (MEScon) is a premier event that brings together representatives from the entire sour gas and sulphur value chain to promote technology and innovation, lessons learned, best practices, knowledge transfer and R&D.
Sulphur prices are expected to recover from declines in May and June and continue climbing over the coming months, though good availability will limit upside.
The refining industry continues to pivot towards Asia, with knock-on effects for sulphur output.
Liquid sulphur presents unique challenges in its handling and transport compared to solid sulphur.
Sulphur prices in China are expected to recover with downstream demand anticipated to surge in the second half of the year and good affordability to support raw materials purchasing. Chinese nitrogen, phosphate, and potash prices have surged, driven by heightened demand for the summer corn application season. In particular, average 11-44 MAP prices jumped 16% from $390/t ex-works to $463/t in Hubei province. However, sulphur prices have taken a while to follow the trend on phosphate prices. Port prices have fluctuated in the range of $126-130/t c.fr since late March, and import prices fell from a high of $112/t c.fr to $100/t c.fr, capped by high port inventory and sufficient supply. Port inventories in China remain around 2.8 million tonnes, well above the 2022 average of 1.4 million tonnes and the 2023 average of 2.07 million tonnes. These elevated stock levels limited the upside for prices in China and provided buyers with options. At the start of July, Sinopec’s Puguang, the largest sulphur producer in China, increased its sulphur sales prices at Wanzhou port up $4/t RMB980/t, while its factory price at Dazhou was up RMB20/t at RMB950/t ex-works. These prices are considerably down from RMB1,600/t in December 2022 and RMB 2,945/t from mid-June 2022 and are the lowest since July 2023, but are still up from a low of RMB605-655/t at the end of August 2020.
While the events of the past few years have been difficult for Europe on many fronts, including a wholesale realignment of its energy sources with the restriction of access to Russian oil and gas, the effect on Europe’s sulphur production seems likely to be just as profound.
Market as of 20th June 2024. Urea: Prices remain stable while the market awaits clear price direction on whether to hold current f.o.b. levels or to push higher.